Twin Screw Extruder PVC Pelletizing Extrusion Line
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Twin Screw Extruder PVC Pelletizing Extrusion Line

JWELL Machinery's PVC pelletizing extrusion line features proprietary "low-temperature plasticization, gentle shear" technology, effectively overcoming the industry-wide challenge of PVC's tendency to degrade and discolor. We deliver two comprehensive solutions: compounding and pelletizing of virgin materials, and recycling of waste materials into pellets. All critical components are sourced from internationally recognized brands, ensuring stable and reliable operation.
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Description

PVC Pelletizing Extrusion Line Performance & Advantages

 

 

Performance & Advantages

 

Specialized Twin-screw Extrusion System

Counter-rotating screw technology

The screws rotate outward in opposite directions, generating low shear rates and minimal shear heat. This prevents local overheating that would otherwise cause PVC degradation and yellowing.

Conical screw design

The larger diameter at the feed section delivers strong conveying capacity, while the smaller diameter at the discharge end creates a high compression ratio for thorough plasticization.

Screw material

Made from 38CrMoALA alloy steel, the screws are fully nitrided to a surface hardness above HV950, offering outstanding wear and corrosion resistance.

Twin Screw Extruder PVC Pelletizing Extrusion Line

 

 

 Twin Screw Extruder Pelletizing Extrusion Line

High-precision Control System

 

 

  • Our Twin Screw Extruder PVC Pelletizing Extrusion Line is controlled by a Siemens PLC with a color touchscreen, making operation simple.
  • The barrel and die use independent zone-based PID temperature control, ensuring uniform material plasticization.
  • Main screw speed, feeding speed, and pelletizing speed operate under closed-loop synchronized control for consistently uniform pellet size.
  • The system offers production data recording, storage, and traceability, and supports MES integration to meet smart factory management requirements.

High-efficiency & Energy-saving

 

 

  • The main drive is powered by a servo motor, cutting energy consumption by 20–30% compared to traditional motors.
  • Ceramic heating bands combined with nano-scale insulation deliver a thermal efficiency above 95%.
  • The cooling system integrates both air and water cooling for high cooling efficiency and low energy consumption.
PVC Pelletizing Extrusion Line

Advanced Granulation System

 

 

  • Our pelletizing cutter is made of high-quality steel, staying sharp and durable while producing pellets with clean, flat cut faces.
  • The pelletizing chamber features a stainless steel water-cooled jacket design to prevent pellets from sticking together.
  • Our extrusion line equip with the three-stage cyclone separation and cooling system cools pellets rapidly without clumping.
  • We provide a vibrating screening system automatically removes off-spec pellets and dust.

 

Twin Screw Pelletizing Extrusion Line

 

 

PVC Pelletizing Extrusion Line Application

 

 

 Twin Screw Extruder PVC Pelletizing Extrusion Line
  • PVC Pipe Compound: For water supply pipes, drainage pipes and conduit pipes.

 

  • PVC Cable Compound:For insulation and sheathing compounds.

 

  •  PVC Profile Compound:For windows and door profiles.

 

  • Recycled PVC Pellet Production:For post-industrial and post-consumer PVC waste.

 

 

 Why Produce PVC Pellets In-house?

 

 

Benefit Description

Lower Material Cost

 

Reduce dependence on external compound suppliers

 

Better Formula Control

 

Customize pipe formulations

 

Consistent Quality

 

Stable pellet quality for extrusion

 

Recycle Production Waste

 

Convert scrap into reusable pellets

 

Higher Profitability

 

Lower overall manufacturing cost

 

 

Why Choose JWELL?

 

 

With over 25 years of expertise in plastic extrusion, JWELL Machinery is one of the largest manufacturers of plastic pipe extrusion lines globally. We provide turnkey solutions, including R&D, manufacturing, installation, and 24/7 after-sales support across our multiple production bases. Our equipment is exported to over 120 countries and regions worldwide, trusted by leading manufacturers for its reliability and efficiency.

 

06 JWELL

 

Certification

 

 PVC-O Pipe Production Line

 

FAQ

 

 

 

Q: 1. How is equipment quality ensured?

A: 1. Our production follows ISO9001/2015, CE standards, and European manufacturing practices. We use advanced equipment including CNC lathes and milling machines from Korea and Japan. All machines undergo rigorous testing before shipment.

Q: 2. What is the warranty?

A: 2. Standard warranty is 12 months for core components. Easy-wear parts are excluded but are supplied at cost. Remote and on-site technical support is available throughout the machine's lifetime.

Q: 3. Can I operate the machine without experienced engineers?

A: 3. Yes. Our engineers provide training and supervision. Customers can also send engineers to our factory to learn machine operation and maintenance.

Q: 4. What is your annual production capacity?

A: 4. We manufacture over 3,000 advanced extrusion lines worldwide every year.

Q: 5. What technological advantages does Jwell offer?

A: 5. Independent R&D, intelligent production, energy-saving and environmentally friendly design, and customized solutions.

Q: 6. How can we get spare parts?

A: 6. We adopt international brands that customers can find anywhere, such as Siemens, Schneider, Omron, Delixi, etc. We can also send parts via DHL, Fedex, TNT express or by air.

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