Large Diameter Water Supply and Gas Supply HDPE Pipe Extrusion Line
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Large Diameter Water Supply and Gas Supply HDPE Pipe Extrusion Line

Jwell Machinery's large diameter HDPE pipe extrusion line can produce pipes that have moderate rigidity, strength, good flexibility, anti-rot, anti-stress split, and favorable hot melting, make these large diameter pipe considered as the prefer product for water and gas system in cities.
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Description

 

Product Overview

 

Our large diameter HDPE pipe extrusion line's extruder is JWS series High efficiency, high output single screw extruder. The special screw barrel structure design ensures ideal melt uniformity at lower melt temperature. Designed for large-diameter pipe extrusion, the spiral distribution structure mold is equipped with an in-mold suction pipe internal cooling system. Combined with a special low-sag material, it can produce ultra-thick-walled, large-diameter pipes. Hydraulic opening and closing two-stage vacuum tank, computerized centralized control and coordination of multi-caterpillar haul off unit, chipless cutter and all units, a high degree of automation. The optional wire rope tractor can make the initial operation of the large-caliber tube more convenient.

 

Equipment Composition

 

Automatic Dryer and Feeder

  • Automatically conveys raw material from storage to the extruder by vacuum suction.
  • Equipped with a dehumidifying dryer to remove moisture and prevent defects such as bubbles or surface haze.02 HDPE Pipe Production Line

High Efficiency Single Screw Extruder

  • Featuring a new barrier screw design, the extruder delivers high output at high RPM with low energy consumption, achieves excellent mixing at low temperatures, and controls material shear precisely for a uniform melt temperature - effectively eliminating ripple marks on the inner wall of large-diameter pipes.
  • By adding extruders this pipe extrusion line can produce two-layer, three-layer, or even multi-layer composite pipes to meet the diverse needs of customers.

04 Pipe Production Line Mold

Mold

  • Jwell Machinery's Pipe Production Line is equipped with high-quality wear-resistant copper calibrator sleeves.
  • The frame is welded from steel plates and section steel.
  • The mold is equipped with a ventilation system inside and a mold temperature control unit to ensure the cooling of the core.

 

03 Pipe Production Line

 

Vacuum Tank and Cooling Tank

Constant pressure vacuum frequency conversion control, independent water pump control on both sides of the tank, with large nozzle design, uniform inlet cooling, and excellent atomization effect.

 

HDPE Pipe Extrusion Line Vacuum Tank

Haul-off unit

Equipped with servo motors, it features a wide speed range, stable high and low speeds, and winch can be optionally selected. The number of traction arms can be selected to meet the production requirements of different pipe diameters.

 

06 Haul-off unit

 

Cutter

Cutting method: Swarfless+Saw Blade (optional), dual knife configuration, using dual screw rod feed mechanism, stable feed, uniform cutting force.

Control method: Equipped with servo motors, centralized control via Siemens touch screen. Changing specifications and making adjustments is convenient.

07 HDPE Pipe Production Line Cutter

Stacker

Lifting method: Lifting by hydraulic rod, which is convenient, fast, simple to operate, time-saving and labor-saving.

08 HDPE Pipe Production Line Stacker

Optional Equipment

We also provide the following auxiliary equipment: Gravimetric Control System, Pipe Laser Marker, Laser Diameter Measuring Device, Pipe Winder, Belling Machine, Mixer, etc.

 

Specification

 

Model

Pipe spec (mm)

Extruder

Main Power(kw)

Output (kg/h)

JWG-800

400-800

JWS 90/42

315

1100-1200

JWG-1000

450-1000

JWS 120/38

355

1200-1400

JWG-1200

630-1200

JWS 120/38

400

1500-1600

JWG-1600

800-1600

JWS 90/42+JWS90/42

315*2

2000-2200

JWG-3000

2000-3000

JWS 120/38+JWS120/38

400*2

2600-2800

 

HDPE Pipe Extrusion Line Process Steps

HDPE Pipe Production Line 09

Quality Control

 

Pipe Extrusion Machine 10

 

Why Choose JWELL?

 

With over 25 years of expertise in plastic extrusion, JWELL Machinery is one of the largest manufacturers of plastic pipe extrusion lines globally. We provide turnkey solutions, including R&D, manufacturing, installation, and 24/7 after-sales support across our multiple production bases. Our equipment is exported to over 120 countries and regions worldwide, trusted by leading manufacturers for its reliability and efficiency.

 

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FAQ

 

Q1. What about the payment way?

A1. By TT, L/C at sight. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.

Q2. Installation and stuff training available from you?

A2. Yes, we have rich engineers around the world which can send to your factory and train your workers. Also we can online guide your members.

Q3. How long is the guarantee?

A3. We offer you high quality machines with 12 months guarantee and reply you as soon as possible within 6 hours.

Q4. If the machine some parts is broken one day, how can we get help from you?

A4. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we only charge a cost fee.

Q5. How does your factory do regarding quality control?

A5. We have passed the IS09001:2015 Quality Management System and CE certificate and we have a special QC department in charge of products' quality. If you also need other certificates, we also can help to apply.

Q6. What is your packaging?

A6. Standard packaging: The machine is anti-rust treated, plastic-film wrapped and then firmly fixed to a wooden bracket.

Q7. How can we check the machines before delivery?

A7. We can provide online checking when testing the machine on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points, we will provide detailed testing report.

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