High Speed HDPE Pipe Production Line for Water Pipe/Gas Pipe
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High Speed HDPE Pipe Production Line for Water Pipe/Gas Pipe

The JWELL High Speed HDPE Pipe Production Line achieves up to 35% energy reduction and doubles efficiency in the high-speed extrusion of HDPE, PP, and other polyolefin pipes, saving space and labor costs.
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Description

HDPE Pipe Production Line

Product Overview

 

  • HDPE Pipe Production Line is a new technical achievement of energy-saving pipe production line, which is suitable for high speed extrusion of HDPE, PP and other polyolefin pipe compared with classic production line, the energy-saving effect reaches up to 35%, and the product efficiency is double increased, thus it is not only saving the cost of space and labor force, but also improving efficiency. This production line has nice appearance, higher automatical degree, reliable and stable production.

 

Equipment Composition

 

Automatic Dryer and Feeder

  • Automatically conveys raw material from storage to the extruder by vacuum suction.
  • Equipped with a dehumidifying dryer to remove moisture and prevent defects such as bubbles or surface haze.

02 High Speed HDPE Pipe Production Line

 

High Efficiency Single Screw Extruder

By using the new type barrier screw design, this extruder has a high extrusion capacity in high RPM with the low energy consumption, and this extruder can gain a good mixing effect in the low temperature, and this extruder can control the material shearing to get the ideal and even melt temperature, so that the ripple mark in the inner wall of the big diameter pipe can be avoided.

03 High Speed Pipe Production Line

HDPE Pipe Production Line Mold

  • It is equipped with high-quality wear-resistant copper calibrator sleeves.
  • The frame is welded from steel plates and section steel.
  • The mold is equipped with a ventilation system inside and a mold temperature control unit to ensure the cooling of the core.

 

Production Line Mold

 

Vacuum Tank and Cooling Tank

With constant-pressure vacuum frequency-conversion control and independent water pumps on both sides, the tank features a large nozzle design that ensures uniform inlet cooling and excellent atomization.

05 High Speed HDPE Pipe Extrusion Line Vacuum Tank

Haul-off unit

 
  • Equipped with servo motors, it features a wide speed range, stable high and low speeds, and winch can be optionally selected.
  • The number of traction arms can be selected to meet the production requirements of different pipe diameters.

06 High Speed Haul-off unit

 

Cutter

 
  • Cutting method: Swarfless+Saw Blade (optional), dual knife configuration, using dual screw rod feed mechanism, stable feed, uniform cutting force.
  • Control method: Equipped with servo motors, centralized control via Siemens touch screen. Changing specifications and making adjustments is convenient.

07 High Speed HDPE Pipe Production Line Cutter

Stacker

Lifting method: Lifting by reducer, which is convenient, fast, simple to operate, time-saving and labor-saving.

HDPE Pipe Production Line Stacker

Optional Equipment

We also provide the following auxiliary equipment: Gravimetric Control System, Pipe Laser Marker, Laser Diameter Measuring Device, Pipe Winder, Belling Machine, Mixer, etc.

 

Specification

 

Model

Pipe spec (mm)

Extruder

Main Power(kw)

Output (kg/h)

JWG-110

20-110

JWS 60/40

150

400

JWG-315

90-315

JWS 75/38

300

650

JWG-630

315-630

JWS 90/38

550

1050

 

Process Steps

09 High Speed HDPE Pipe Production Line

HDPE Pipe Production Line Quality Control

 

10 High Speed Pipe Extrusion Machine

 

Packaging & Shipping

 

11 High Speed Pipe Production Line

FAQ

 

Q1. What can we do? Why choose us?

A1. Jwell company has more than 26 years in extrusion line, the first screw of china was made by Jwell. We are machine manufacturer and you can get a lower price with good qualities and pre-after sale services.

Q2. How to ensure equipment quality?

A2. We have nine large metal processing plants, three heat treatment nitriding plants and more than 1000 international advanced processing equipment, CNC lathes and CNC milling machines from Korea, japan and so on. Quality management system of 10s9001:2008 and CE certification. Our production lines have 12 months quality warranty time and service is available lifelong. We will testing the machines before delivery.

Q3. How can I order and make payments?

A3. We provide customized extrusion lines and technical solutions for you, due to the different products need, we need you to provide some information like thickness, width, applications, output, etc, Then we can according to your requirements to make offers. Once clear the requirements and get your agreements, we will make PI for you. You can pay via TT bank transfer, LC as you like.

Q4. If the machine some parts is broken one day, how can we get help from you?

A4. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we only charge a cost fee.

Q5. What's the payment term?

A5. T/T; LC

Q6. What is your packaging?

A6. Standard packaging: The machine is anti-rust treated, plastic-film wrapped and then firmly fixed to a wooden bracket.

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