Gravimetric Control System
Description
Performance ＆ Advantages
Quality Control & Cost Cut
- Precise meter-weight control can cut raw material consumption by 2–5%, with the economic benefit being especially pronounced on large-diameter pipe extrusion lines.
- The system automatically compensates for production variables such as voltage fluctuations and changes in melt flow, ensuring uniform wall thickness, stable ring stiffness, and a significant improvement in the product pass rate.
Integrated Control
- The gravimetric control system will display the total energy consumption of the equipment and energy consumption per ton of product, helping you identify the most cost-effective operating conditions.
- The gravimetric control system will automatically raise an alarm if the line runs short of material or the motor becomes overloaded, keeping production safe.
Multi-layer Co-extrusion
- For 2-, 3-, and 5-layer co-extrusion pipe lines, Jwell supplies multiple meter- gravimetric control system - one for each layer - so you can independently regulate the extrusion output and meter weight of every individual layer. This keeps the layer thickness ratios precise and product performance consistent.
Company Profile
Jwell was founded in 1997, China Plastics Machinery Industry Association vice president unit, plastic extrusion equipment, chemical fiber spinning complete sets of equipment manufacturers. The production bases of Jwell company cover approximately 1,000,000 square meters and consist of 11 domestic factories and 3 foreign factories. The company has 26 professional subsidiaries and three heat treatment nitriding plants. It has an annual output of over 3000 sets of high - grade plastic extrusion production lines and other complete sets of equipment, which are sold in more than 120 countries and regions.
Certification
FAQ
Q: 1. How much material can be saved?
A: 1. The actual saving depends on product type and process stability. Many pipe manufacturers achieve measurable reductions in raw material consumption through accurate meter-weight control.
Q: 2. Can the system be installed on existing extrusion lines?
A: 2. Yes. The gravimetric control system can often be retrofitted to existing pipe extrusion lines.
Q: 3. Is it suitable for HDPE, PVC and PPR pipes?
A: 3. Yes. The system is compatible with various thermoplastic pipe production processes.
Q: 4. Can it control multilayer pipe production?
A: 4. Yes. Independent control is available for each extrusion layer.
Q: 5. How does your factory do regarding quality control?
A: 5. We have passed the IS09001:2015 Quality Management System and CE certificate and we have a special QC department in charge of products' quality. If you also need other certificates, we also can help to apply.
Q: 6. How is ROI calculated?
A: 6. ROI is typically based on raw material savings, reduced scrap, and improved production consistency.
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